COURSE NUMBER:
ME 487 |
COURSE TITLE:
Welding |
REQUIRED COURSE OR ELECTIVE COURSE:
Elective |
TERMS OFFERED:
Fall |
TEXTBOOK / REQUIRED MATERIAL:
Welding Science and Technology,Welding Handbook, Vol. 1, 9th Edition, 2001. |
PRE / CO-REQUISITES:
MECHENG 382. I (3 credits) |
COGNIZANT FACULTY:
E. Kannatey-Asibu, Jr. |
COURSE TOPICS:
- Background of Welding Processes
- Fundamental Aspects of Fusion Welding
- Heat Flow in Weldments
- Fluid Flow in Weld Pool
- Welding Metallurgy
- Residual Stresses and Distortion in Weldments
- Design of Weldments
- Resistance Welding
- Laser Welding
- Process Monitoring and Control
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BULLETIN DESCRIPTION:
Study of the mechanism of surface bonding, welding metallurgy, effect of rate of heat input on resulting microstructures, residual stresses and distortion, economics and capabilities of the various processes.
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COURSE STRUCTURE/SCHEDULE:
Lecture; 2 per week at 3 hours |
COURSE OBJECTIVES:
for each course objective, links to the Program Outcomes are identified
in brackets.
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- To teach the process-level dependence of welding systems. [3, 5, 12]
- To expose the students to a variety of welding processes including their typical use and capabilities. [5]
- To teach the important effects that welding processes may have on the material properties of the joined part with a focus on the most common welding processes such as arc, resistance, and laser welding. [1, 5]
- To teach the analysis and impact of heat flow in both fusion and non-fusion welding processes. [1, 5, 12]
- To teach the analysis and impact of stress and strain in both fusion and non-fusion welding processes. [1, 5, 12]
- To provide a technical understanding of common welding processes to aid in appropriate process selection for the material. [1, 5]
- To provide a technical understanding of common processes to aid in appropriate joint design. [1, 5]
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COURSE OUTCOMES:
for each course outcome, links to the Course Objectives are identified
in brackets.
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- Given components to be joined, identify candidate welding processes that are capable of creating the joint to specification. [1, 2]
- Weigh tradeoffs between similar processes based on general pros and cons in terms of heuristic guidelines. [2]
- Compute temperatures, cooling rates, and peak temperatures of interest that are associated with different welding processes. [3, 4]
- Compute residual stresses and strains for different welding processes. [3, 5]
- Evaluate welding process selections for a predetermined material. [3, 4, 5]
- Evaluate material selections for a predetermined process. [3, 6, 7]
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ASSESSMENT TOOLS:
for each assessment tool, links to the course outcomes are identified
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- Weekly problem sets
- One in-class midterm exam
- One two-hour in-class final exam
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