COURSE NUMBER:
ME 481 |
COURSE TITLE:
Manufacturing Processes |
REQUIRED COURSE OR ELECTIVE COURSE:
Elective |
TERMS OFFERED:
Fall, Spring |
TEXTBOOK / REQUIRED MATERIAL:
Manufacturing Processes for Engineering Materials, by Serope Kalpakjian and Steven Schmidt, Prentice Hall, 5th Edition |
PRE / CO-REQUISITES:
MECHENG 382. I,(3 credits) |
COGNIZANT FACULTY:
E. Kannatey-Asibu, Jr. |
COURSE TOPICS:
- Manufacturing systems
- Overview of manufacturing processes used in industry
- Machining processes
- Deformation processes
- Welding processes
- Assembly processes
- surface treatment processes with a focus on heat treating
- Solidification processes with a focus on metal casting
- Reconfigurable manufacturing, additive manufacturing, polymer processing, powder metallurgy
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BULLETIN DESCRIPTION:
Modeling and quantitative analysis of manufacturing processes used in industry to manufacture mechanical systems: machining, deformation, welding, assembly, surface treatment, and solidification. Process costs and limits; influence of processes on the final mechanical properties of the product. Reconfigurable manufacturing. Three recitations. Undergraduate credit only.
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COURSE STRUCTURE/SCHEDULE:
Lecture; 2 per week at 3 hours |
COURSE OBJECTIVES:
for each course objective, links to the Program Outcomes are identified
in brackets.
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- To teach the process-level dependence of manufacturing systems through tolerances [5, 11]
- To expose the students to a variety of manufacturing processes including their typical use and capabilities [5]
- To teach the important effects that manufacturing processes may have on the material properties of the processed part with a focus on the most common processes [1, 5]
- To teach the thermal and mechanical aspects, such as force, stress, strain, and temperature, of the most common processes [1, 5]
- To provide a technical understanding of common processes to aid in appropriate process selection for the material and required tolerances [1, 5]
- To provide a technical understanding of common processes to aid in appropriate material selection for a predetermined process [1, 5]
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COURSE OUTCOMES:
for each course outcome, links to the Course Objectives are identified
in brackets.
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- Document system, measurement and tolerance issues driven by process selection [1]
- Given a part to be manufactured, identify candidate processes that are capable of creating the parts features [2]
- Weigh tradeoffs between similar processes based on general pros and cons in terms of heuristic guidelines [2]
- Compute force components of interest that are associated with processes that are performed by mechanical means [4]
- Compute stresses and strains, both in-process and residual, for mechanical, thermal and thermo-mechanical processes [3, 4]
- Compute temperatures and cooling trends in thermal processes [3, 4]
- Evaluate process selections for a predetermined material [3, 4, 5]
- Evaluate process selections for prescribed tolerances [2, 4, 5]
- Evaluate material selections for a predetermined process [3, 4, 6]
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ASSESSMENT TOOLS:
for each assessment tool, links to the course outcomes are identified
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- Weekly problem sets
- One in-class midterm exam
- One two-hour in-class final exam
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